More about "SFERA-ССП"

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Save from 40% on the construction!

High incomes for builders and sellers of building materials!

Huge cost savings during construction due to:

  • Exclusion of markups imposed by manufacturers of building materials (i.e., entrepreneurs’ revenue, manufacturing costs, transportation costs etc.);
  • No additional transport costs
  • Ease and speed of installation
  • Absence of cut metal

Significant time savings during construction due to:

  • Exclusion of markups imposed by manufacturers of building materials (i.e., entrepreneurs’ revenue, manufacturing costs, transportation costs etc.);
  • No additional transport costs
  • Ease and speed of installation
  • Absence of cut metal

ССП free from the disadvantages of classic sandwich panels:

  • Exclusion of markups imposed by manufacturers of building materials (i.e., entrepreneurs’ revenue, manufacturing costs, transportation costs etc.);
  • No additional transport costs
  • Ease and speed of installation
  • Absence of cut metal

The transition to self-production of prefabricated sandwich panels can:

Double builders ' profits!

The resulting buildings are air- and wind-proof and retain heat well.

Provide a high income when selling at retail!

High demand for inexpensive building materials with high consumer properties and low cost will ensure good sales and high profitability.

1

No skilled Workers REQUIRED

All work can be completed by regular workers without any special skills

2

Easy supply of raw materials

The metal used for the production of the SSP profile is produced by factories all over the world and is always available.

3

You can work anywhere in the world

The mobility of equipment and the prevalence of raw materials do not limit you geographically.

4

No warehouses are required for storing products

You produce exactly as many sheets of ssp as you need for construction or sale.

Prefabricated sandwich panels (ССП)
used for construction

Offices, buildings
Offices, buildings
Trade pavilions
Trade pavilions
Sports facilities
Sports facilities
Production facilities
Production facilities
Warehouses and logistics centers
Warehouses and logistics centers
Livestock complexes
Livestock complexes
Auto repair shops, car dealerships
Auto repair shops, car dealerships
Prefabricated hangars
Prefabricated hangars

Advantages of prefabricated sandwich panels (ССП)

Low weight of the finished structure

Possibility of assembly without using cranes; It allows you to use light foundations and light metal structures, as well as add attics over existing buildings.

Incredible strength of seaming seams (only ССП!)

The seam between the profiles is laid with a special seaming machine. this makes the structure incredibly strong, completely sealed and reduces the time of connection of profiles

Meets high sanitary requirements

The environmental friendliness of the elements used allows the use of ssp for the construction of canteens, food units, poultry farms and other premises with high sanitary requirements.

A variety of materials for finishing the facade

Can be used: linear panels, facade cassettes, profiled sheet, porcelain tile, metal tile, metal siding, artificial stone, etc.

Possibility to choose any insulation

You can choose the best insulation for any region of russia and the cis countries in terms of price and thermal characteristics.

Versatility of application

ССП suitable for both roofing and wall cladding. It is possible to build fences, fences for noise reduction, etc.

Assembly diagram ССП

Consider the technology of installation of "prefabricated sandwich panels"
on the example of the construction of a modern shopping complex:

Example of a ready-made shopping complex 1
Example of a ready-made shopping complex
The versatility of CCП allows you to mount them on any type of frames: ЛМК, ЛСТК, wood, reinforced concrete, etc. 2
The versatility of CCП allows you to mount them on any type of frames: ЛМК, ЛСТК, wood, reinforced concrete, etc.
On the supports of the frame, we paste thermal tape (in the diagrams, the installation of ССП is carried out at the corner of the building). 3
On the supports of the frame, we paste thermal tape (in the diagrams, the installation of ССП is carried out at the corner of the building).
Thermal insulation boards with a width of 30 mm are laid on the foundation. 4
Thermal insulation boards with a width of 30 mm are laid on the foundation.
The U-shaped profile is installed on heat-insulating plates and screwed to the frame in all places of coupling. 5
The U-shaped profile is installed on heat-insulating plates and screwed to the frame in all places of coupling.
the profile is connected by a special seaming machine (only for ССП!). This makes the structure incredibly strong and sealed, reducing installation time. U-shaped profiles are joined by vyshtampovkami in the lock. A seaming machine is put on top. 6
the profile is connected by a special seaming machine (only for ССП!). This makes the structure incredibly strong and sealed, reducing installation time. U-shaped profiles are joined by vyshtampovkami in the lock. A seaming machine is put on top.
We put the insulation in a U-shaped profile. Its shape is ideal for holding any type of insulation. 7
We put the insulation in a U-shaped profile. Its shape is ideal for holding any type of insulation.
A waterproofing film is placed on top of the insulation. 8
A waterproofing film is placed on top of the insulation.
Next, with the help of self-tapping screws, the hat profile is mounted. 9
Next, with the help of self-tapping screws, the hat profile is mounted.
To ensure that the design retains heat well, we will paste thermal tape on the hat profile. 10
To ensure that the design retains heat well, we will paste thermal tape on the hat profile.
Drainage and facade material is attached to the hat profile using self-tapping screws. Installation is carried out from the bottom up. 11
Drainage and facade material is attached to the hat profile using self-tapping screws. Installation is carried out from the bottom up.
For finishing the corners of the building, we use a corner profile. 12
For finishing the corners of the building, we use a corner profile.

A variety of materials can be used to finish the facade

Artificial Stone

Artificial Stone

The linear panels

The linear panels

Metal Siding

Metal Siding

Profile sheet

Profile sheet

Metal tiles

Metal tiles

Machine tool «SFERA – ССП 100»

Machine tool «SFERA – ССП 100»
  • High reliability and endurance
  • Attractive cost and fast payback
  • Easy to manage and fast learning of production technology

Machine tool «SFERA-ССП-150»

Machine tool «SFERA-ССП-150»
  • High reliability and endurance
  • Attractive cost and fast payback
  • Easy to manage and fast learning of production technology

Modifications of machines and profiles

Profile «ССП 100х600»

Profile «ССП 100х600»

Profile «ССП 150х600»

Profile «ССП 150х600»

Equipment configuration

№ p/p Name «SFERA СПП-100» «SFERA СПП-150»
1 Machine assembly 1 1
2 Reception desk 4 4
3 Unwinding machine for rolled steel 1 1
4 PVC tent* 1 1

**PVC tent is designed to protect the equipment "Sfera" from mechanical damage during transportation and storage. Overall dimensions of the awning: 8000x2800x2500 mm

Calculations

Let’s now compare the price on building materials

Item Price of fabricated sandwich panels (per sq.m.) Price of classic sandwich panels (per sq.m.)
Wall sandwich panel 878,2 1452 (per pre-assembled unit (PAU), thickness – 100 mm)
Roof sandwich panel 878,2 1600 (per pre-assembled unit (PAU), thickness – 100 mm)
Shaped objects (for caulking) 6 to 7 percent from the price of sandwich panels 13 percent from the price of sandwich panels

*Для удобства из сравнения исключены пункты, затраты по которым совпадают: фундамент, каркас, ворота, окна, внутренняя отделка и прочие.

How is the cost of prefabricated sandwich panels calculated?

Materials Price (in RUB) per sq. m. Note
Penoplex, foundation insulation 7,25 Width – 300 mm, thickness – 30 mm
П- shaped profile fabricated using Sfera-ССП machines 430 Dimensions – 600 x 100 x 0.7 mm
Heat insulation – М-35 rock wool 104,5 Thickness – 100 mm. .
Water and steam insulation – Isospan 9 C class.
Lathing for assembly of facade material 32,45 25 x 100 mm wooden block.
Facade material – C-20 corrugated decking (painted) 285 Another facing material may be used.
Self-tapping screws 10
TOTAL 878,2

The ability to independently purchase hydro-vapor insulation, insulation, wooden blocks ,self-tapping screws and external facing material allows you to optimally plan your expenses, using the building materials that are suitable for you.

CUSTOMER FEEDBACK

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Advantages of cooperation

Free training on working with machines

We conduct training on the basis of our company, which allows you to start construction in the shortest possible time. The simplicity of operations will allow your employees to master the equipment in two to three days..

Construction under the supervision of our specialists

At your request, our specialist can come to the construction site to train workers and control the construction process. He will also tell you about the nuances of construction and teach you how to carry out maintenance.

Technical support throughout the entire service life

Specialists of the service department will provide qualified assistance in explaining the operation of the equipment, troubleshooting, maintenance, as well as warranty and post-warranty repairs.

High quality equipment

Components are manufactured on CNC machines, which ensures high quality of each part and eliminates possible errors in production. Each machine passes a test cycle before shipment.

We deliver the equipment to any point of the globe

Azhurstal assumes all responsibility for the safety of equipment, timely delivery and resolution of customs clearance issues.

We provide a long-term guaranteeию

Highly qualified staff is ready to carry out adjustment, prevention, assistance in solving any issues that arise in the shortest possible time.

Regular equipment upgrades

"Sfera" has been produced since 2007. all this time, our own design department makes timely improvements and improvements to the design of the equipment, making the equipment more reliable and convenient.

Possibility of leasing purchase

With the help of leasing programs, you can already use the equipment that your competitors will be able to buy only tomorrow.

All equipment is protected by patents and certified

The company "Azhurstal" has a certificate of compliance with ISO 9001, which confirms the high-quality performance of the organization's work at the level of world standards. All equipment is protected by Rospatent patents.

SUBMIT AN APPLICATION

If you need expert advice, we will be happy to answer your questions by phone:
8-800-550-07-90 or +7 (351) 220-55-00